SymplProcess replaces spreadsheets, whiteboards, and gut feelings with one connected platform. Model your processes. Let math assign your people. Report in 3 minutes. See trends in real time. Done.
Used by supervisors, managers, and directors in manufacturing and distribution. 100+ free learning guides. 15 free calculators. Full platform starts at $29/mo.
"Put 5 people in putaway, 3 in shipping." Why those numbers? "That's what we did yesterday." Unbalanced staffing wastes 15-30% of labor capacity.
"It was a rough shift." How rough? Which area? What broke? Without data, the next supervisor starts from zero. Problems repeat.
End-of-month Excel reports built from memory. By the time leadership sees a problem, it's been bleeding money for 4 weeks.
Engineers work on whatever's loudest, not what's most important. Without bottleneck data, the real constraint goes unfixed.
Theory of Constraints distributes people to maximize throughput. One button. The bottleneck is highlighted. 10-25% more output, same people.
Targets auto-fill from your staffing plan. Just enter actuals. Safety, downtime, quality, action items — all in one form. Live auto-save.
Managers see reports as they're being written. Directors see 30-day trends. Problems surface in days, not months.
Pareto analysis shows which 20% of problems cause 80% of losses. Engineering fixes the right things first.
Map your entire operation visually — every stream, every step, every dependency. The system calculates critical path, bottleneck, and lead time automatically.
Unbalanced staffing wastes 15-30% of labor capacity. With 50 people at $20/hr, that's $150-300K/year. The process modeler shows you exactly where the imbalance is.
One button distributes your available people across every process step using Theory of Constraints. The algorithm maximizes throughput by feeding the bottleneck first.
10-25% more output with the same number of people. For a facility processing $5M/year, a 15% throughput gain = $750K in added capacity.
One screen. Everything a supervisor needs to do today. No dashboards, no charts, no analytics. Just a checklist that auto-populates based on your role, shift, and what happened before.
Eliminates "good shift / bad shift" depending on who's running it. Consistent execution from every supervisor = predictable output = fewer surprises for management.
Standardized reports that capture production, quality, safety, downtime, and action items. Targets auto-fill. Everything auto-saves. Managers see progress in real time.
Facilities with structured shift reporting see 5-15% improvement in schedule adherence within the first quarter. Real data replaces "I think we did about 800 units."
KPI dashboards with OEE, throughput, schedule adherence. 14-day production trends. Pareto analysis. Performance trends over 30 days. All auto-generated from shift reports.
A $500/hr downtime event caught on day 3 instead of day 30 saves $13,500. Pareto analysis focuses improvement on the 20% of causes behind 80% of losses.
Same data. Different depth. Supervisors see a checklist. Managers see reports and action items. Directors see 30-day trends and facility comparisons. Nobody is overwhelmed.
Zero training required. Each person only sees what they need. No complex dashboards to learn. New hires are productive on day one.
Zone-by-zone walkthrough checklists. Failed items auto-create action items. Track scores over time.
Weekly planners, live team dashboard, task assignment, Outlook export. Managers see who's doing what.
Kanban board with priority levels. Auto-generated from shift reports and audits. Nothing falls through cracks.
TOC-based staffing solver. Run what-if scenarios: "What if we add 2 people to putaway?"
Bottleneck analysis with capacity projections. Know when you'll hit limits before it happens.
Probabilistic planning with confidence intervals. "90% chance we'll produce 450-520 units."
Conversational AI that answers process questions, explains lean concepts, and generates training plans. Available 24/7.
Locked templates that standardize how every facility sets up processes. One source of truth.
Add members, assign roles, manage multiple facilities. Google OAuth — zero IT setup. Join codes for onboarding.
Free lean manufacturing education. 5S to Value Stream Mapping to TOC. Interactive demos with 6 tabs each.
OEE, throughput, takt time, cycle time, downtime cost, safety stock, capacity utilization, and more.
80+ manufacturing and lean terms defined in plain language with links to full guides.
The process modeler is free — no login required. When you're ready for shift reports, audits, and the full platform, start a 7-day trial. No credit card.