Six SigmaQuality

Gage R&RGauge Repeatability & Reproducibility

A study that quantifies how much of observed variation comes from the measurement system rather than the process.

Gage R&R (Repeatability and Reproducibility) is a measurement-system analysis that separates true part-to-part variation from variation introduced by the gauge and the operators. Repeatability is variation when the same person re-measures the same part; reproducibility is variation between different people.

You cannot trust capability or SPC conclusions if the measurement system is noisy — a typical rule is that measurement variation should consume less than 10% of total tolerance. Gage R&R is a standard early step in the DMAIC Measure phase.

Put Gage R&R into practice

SymplProcess turns these concepts into working models, calculators, and templates your whole team can use — no spreadsheets required.

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