Flow

Line EfficiencyBalance Efficiency

The ratio of total value-added work time to total available station time across a line — a measure of how well it is balanced.

Line efficiency (balance efficiency) is the sum of all station work times divided by the number of stations multiplied by the slowest station's time (or takt). It quantifies how evenly work is distributed: 100% means perfectly balanced with no idle time.

Low line efficiency points to rebalancing opportunities — moving work elements from overloaded to underloaded stations to recover lost capacity without adding labor.

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