Surface-level problems are usually just symptoms of deeper systemic issues. Fixing the symptom feels productive β but the problem returns in a week. The 5 Whys technique, developed at Toyota, peels back layers until you reach something you can actually fix: a broken process, a missing standard, or a gap in the system. If your final answer is 'someone made a mistake,' you haven't gone deep enough. Keep asking until you find the systemic cause.
Read each answer backwards using 'therefore' β if the logic doesn't hold in reverse, you've made a leap. Example: 'Bearing seized therefore motor overloaded therefore fuse blew therefore machine stopped.' If any step doesn't logically follow, you need to fill a gap.