LeanFlow

HeijunkaProduction Leveling

Leveling the volume and mix of production over time to reduce unevenness and enable smooth flow.

Heijunka is the leveling of production by both volume and product mix over a time period. Instead of making 1,000 of product A then 500 of product B in big batches, you produce a repeating mixed sequence (e.g., ABABAB) sized to demand.

Leveling eliminates mura (unevenness), which in turn removes the muri (overburden) and muda (waste) that demand spikes create. It is a prerequisite for stable pull systems and depends on short changeovers.

Put Heijunka into practice

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